Full Service PCB Assembly

We are able to accommodate your one or two sided printed circuit board design, flexible circuits, rigid flex circuits, and full integration into your electromechanical assembly through our box build and functional test department.

DCA Manufacturing offers a wide range of Printed Circuit Board (PCB) manufacturing services, including:

  • Surface mount technology (SMT)
  • Through hole technology (THT and PTH)
  • Mixed technology
  • Hand soldering
  • Component reeling services
  • Addition of leads and cables
  • Full box builds
  • Functional test and IO programming

J-STD Class 3 Facility

PCB Assembly

DCA Manufacturing’s facility is specifically designed to yield a J-STD-001 Class 3 board, sub-assembly and system every time. From our stencils, selective and surface mount automation, our automated optical inspection, all the way through to final assembly, inspection and test, we are committed to quality to meet your needs. We have an onsite CIT trainer to provide on-going J-STD training and continuing education to our production team. This means our team is always current with industry standards and able to build, inspect and test to Class 3 standards.

  • J-Std-001E CIT (1 in-house trainer)
  • J-Std-001E CIS workforce (all employees certified as IPC specialists)
  • J-Std-001E Space Addendum CIT and CIS (NASA accepted certification)
  • Products certified to be in compliance with J-Std-001E (industry standard for DOD) and IPC-A-610E, or as contractually agreed.

RoHS Compliant Lead Free

RoHS Compliant Programs

DCA Manufacturing offers fully turnkey RoHS Compliant material management and manufacturing programs. RoHS and lead-free are often utilized interchangeably, and here at DCA Manufacturing we are able to source RoHS and lead-free components from trusted and vetted vendors. This process ensures RoHS compliance for every board that leaves our production facility per the overall specifications and needs of your project to maintain RoHS compliance.

Documentation

DCA Manufacturing offers robust project tracking and as your project is tracked from cradle to obsolescence. We utilize Exact Synergy software to manage workflow and document the who/where/what at each stage. Your product is managed through our facility using our iTrac/iView systems, which allow us to provide instant status and quality reports, and provide Level 4 traceability down to the component level.

Our PCB Manufacturing Capabilities

Types of PCB Assembly Surface Mount, Through Hole, Mixed Assemblies
Lead or Lead Free
Single or Double Sided
No Clean Fluxes, Lead or Lead-free
Programs Prototyping and Fast Turn
Full Turnkey Assembly
Consignment / Kanban / Order-Fulfillment Programs
Labor Only / Customer Owned Components
Components Passives parts, smallest size 01005
Fine pitch to 8 Mils
BGA, uBGA, QFN, POP and Leadless chips
Connectors and terminals
Accepted Component Formats Reels, Digi-Reels
Cut tape (allow leader or overage)
Tube and tray
Loose parts and bulk. Now offering reeling services.
PCB Board shape Rectangular
Round
Slots and Cut outs
Complex and Irregular
PCB Board dimensions Smallest size: 1.2″ x 1.2″   (30 x 30 mm)
Largest size: 15.1″ x 20″  (384 x 508 mm)
Thickness Range: 0.02″ – 0.1875″ (0.5 – 4.76 mm)
Clearances & Weights Board edge:  0.02″ – 0.14″ (0.5 – 3.5 mm)
Top side: 0.50″ – 0.60″ (12.5 – 15 mm)
Bottom side:  1.25″ (32 mm)
Max board weight: 9lbs (4kg)
PCB Board type Rigid FR-4, Rigid-Flex Boards
Flexible, Flat-Flex (FFC)
PCB Assembly process Leaded process
Lead-Free (RoHS)
Testing capabilities X-ray Inspection
AOI (Automated Optical Inspection)
ICT (In-Circuit Test) / Functional testing / Bed of Nails
Design file format Gerber RS-274X
BOM (Bill of Materials) (.xls, .csv, . xlsx)
Centroid (Pick-N-Place/XY file)
Oven profile Standard Reflow
Custom Reflow
Turnaround time 1-5 days for only PCB assembly
10-16 days for turnkey PCB assembly

Other services include conformal coating, hand solder, box builds, functional testing, reeling services, cleaning, inspection and more.

Give us a call today at 1-800-871-7838 or go to our Request for Quote page to get a quote on your next project.