DCA Manufacturing is your source for fast affordable mid to high volume production runs of printed circuit board assemblies.
Located in Cumberland, Wisconsin in the Heartland of America – DCA Manufacturing focus is on providing highly competitive pricing along with the flexibility and service you can count on from a USA company. Specializing in mid to high volume surface mount assemblies, LED boards, and box build assemblies.
Call us today at 1-800-871-7838 to get a fast quote for your PCB assembly and electronics manufacturing project.
Proven High Volume Equipment
Our production lines utilize MYDATA multi-head pickup surface mount equipment with a rated speed of 42,000 components per hour (42,000 CPH) placement. These lines utilize multiple inspection processes including solder paste inspection, a line scan camera prior to reflow, and 100% automated optical inspection (AOI) of all surface mount units.
DCA Manufacturing also utilizes automated board wash and conformal coating for high volume applications. Serving the following industries:
- Agricultural applications: Spray bar sensors & controls, moisture testers, seed monitoring, radar products, GPS guidance
- Automotive applications: Safety electronics, stability control units, sensors, telematics, infotainment systems, video camera systems, navigation.
- Medical applications: Insulin pumps, high voltage power systems, monitors
- Recreational applications: LED lighting systems, rugged / potted electronics, sporting goods
DCA Manufacturing is a fully modern electronic manufacturing services (EMS) company. We offer the full range of services you need to assemble your printed circuit board, including:
- Surface Mount Pick & Place Technology (SMT)
- Through Hole Selective Soldering
- Screen Solder Paste Printing or Jet Solder Paste Printing
- Hand Solder & Assembly Services
- Full Functional Test Capabilities
- RoHS Bill of Material Conversions
- Conformal Coating and Potting
RoHS Compliant Lead Free
DCA Manufacturing offers fully turnkey RoHS Compliant material management and manufacturing programs. RoHS and lead-free are often utilized interchangeably, and here at DCA Manufacturing we are able to source RoHS and lead-free components from trusted and vetted vendors. This process ensures RoHS compliance for every board that leaves our production facility per the overall specifications and needs of your project to maintain RoHS compliance.
Our PCB Manufacturing Capabilities
|Types of PCB Assembly||Surface Mount, Through Hole, Mixed Assemblies|
|Lead or Lead Free|
|Single or Double Sided|
|No Clean Fluxes, Lead or Lead-free|
|Programs||Prototyping and Fast Turn|
|Full Turnkey Assembly|
|Consignment / Kanban / Order-Fulfillment Programs|
|Labor Only / Customer Owned Components|
|Components||Passives parts, smallest size 01005|
|Fine pitch to 8 Mils|
|BGA, uBGA, QFN, POP and Leadless chips|
|Connectors and terminals|
|Accepted Component Formats||Reels, Digi-Reels|
|Cut tape (allow leader or overage)|
|Tube and tray|
|Loose parts and bulk. Now offering reeling services.|
|PCB Board shape||Rectangular|
|Slots and Cut outs|
|Complex and Irregular|
|PCB Board dimensions||Smallest size: 1.2″ x 1.2″ (30 x 30 mm)|
|Largest size: 15.1″ x 20″ (384 x 508 mm)|
|Thickness Range: 0.02″ – 0.1875″ (0.5 – 4.76 mm)|
|Clearances & Weights||Board edge: 0.02″ – 0.14″ (0.5 – 3.5 mm)|
|Top side: 0.50″ – 0.60″ (12.5 – 15 mm)|
|Bottom side: 1.25″ (32 mm)|
|Max board weight: 9lbs (4kg)|
|PCB Board type||Rigid FR-4, Rigid-Flex Boards|
|Flexible, Flat-Flex (FFC)|
|PCB Assembly process||Leaded process|
|Testing capabilities||X-ray Inspection|
|AOI (Automated Optical Inspection)|
|ICT (In-Circuit Test) / Functional testing / Bed of Nails|
|Design file format||Gerber RS-274X|
|BOM (Bill of Materials) (.xls, .csv, . xlsx)|
|Centroid (Pick-N-Place/XY file)|
|Oven profile||Standard Reflow|
|Turnaround time||1-5 days for only PCB assembly|
|10-16 days for turnkey PCB assembly|
Other services include conformal coating, hand solder, box builds, functional testing, reeling services, cleaning, inspection and more.
Give us a call today at 1-800-871-7838 or go to our Request for Quote page to get a quote on your next project.