DCA Manufacturing brings over 40 years of industry expertise in high-reliability electronics manufacturing for mission-critical defense and aerospace applications​. We design and build complex circuit board assemblies and integrated electronic systems that perform flawlessly in extreme environments. Our commitment to mission-critical reliability means every product we deliver meets standards of quality and durability – ensuring success in applications where failure is not an option.

Defense & Aerospace Core Competencies

  • Mission-Critical Reliability – Proven track record of delivering electronics with zero-failure performance in extreme aerospace and military environments. We engineer solutions for high shock, vibration, temperature, and radiation conditions to keep critical systems running when it matters most.
  • Advanced PCB Assembly & Integration – Cutting-edge PCB assembly and full system integration capabilities enable us to handle complex designs. From high-layer-count boards to intricate electro-mechanical assemblies, our advanced manufacturing processes ensure precision and consistency at every step.
  • ITAR & NIST Compliance – DCA is ITAR and Sam.gov registered and compliant organization. We strictly adhere to NIST SP 800-171 cybersecurity guidelines, enabling the protection of controlled unclassified information (CUI) and compliance with DoD requirements. Our IT infrastructure and supply chain security measures provide end-to-end data protection, giving our customers confidence that their sensitive designs and intellectual property remain secure.
  • Quality Systems & Standards Compliance – Our facilities are certified to ISO 9001, ISO 13485 and IATF 16949, and we build to IPC-JSTD-001 and IPC-A-610 Class II and Class III requirements for high-reliability electronics. These certifications reflect our robust quality management system and compliance with aerospace and defense regulations.
  • Secure & Scalable Supply Chain – We provide secure, scalable supply chain solutions to support large defense programs. Our materials management is DFARS compliant and NIST cybersecurity aligned​s, ensuring protection of sensitive data and components. With global sourcing and inventory control, we can rapidly scale production while maintaining full traceability for every part.
  • Precision Testing & Zero-Defect Manufacturing – Quality is built into our process. We employ automated optical inspection (AOI), X-ray, In-Circuit and Functional Testing, and rigorous quality controls to achieve zero-defect output. Every assembly undergoes extensive verification,  so you can trust our electronics in the most demanding missions.

Industries & Applications Supported

  • Avionics & flight systems
  • Missile guidance & defense electronics
  • Radar, sonar & tactical communications
  • Autonomous & robotic defense systems
  • Power distribution, signal processing & other applications