Comprehensive PCBA Solutions
At DCA Manufacturing, we specialize in Printed Circuit Board Assembly (PCBA), offering advanced electronic manufacturing services (EMS) designed to meet the growing demands of industries such as:
- Defense & Aerospace
- Industrial Automation
- Medical Devices
- Automotive Electronics
With decades of experience and cutting-edge facilities in Michigan and Wisconsin, we deliver high-precision PCB assembly, system integration, and turnkey electronic solutions that adhere to the highest industry standards.
Advanced PCB Assembly Capabilities
DCA Manufacturing offers a comprehensive range of PCB assembly solutions including rigid, flex and rigid-flex PCB assemblies, ensuring that our clients receive customized, efficient, and scalable manufacturing support. Our expertise includes:
- Surface Mount Technology (SMT)
- High-speed SMT lines with BGA. Micro-BGS, QFN and 01005 placement capabilities
- Through-Hole (TH) Assembly
- Wave Soldering, Selective Soldering and Hand Soldering capabilities
- Mixed-Technology Integration
- Conformal Coating & Potting Capabilities
- System Integration & Box Build
Our prototype and pre-production assembly services enable fast-tracked new product introduction (NPI), allowing our clients to validate designs and accelerate time-to-market. With dedicated RoHS-compliant and leaded production lines, we ensure full compliance with environmental and regulatory standards while maintaining the flexibility to meet varying manufacturing requirements.
Design for Manufacturability (DFM) and Design for Testability (DFT)
Our engineering team collaborates closely with customers to optimize PCB designs for manufacturability, reliability, and cost-effectiveness. Through our DFM and DFT expertise, we help customers:
- Enhance production efficiency by refining PCB layouts and component placement strategies
- Reduce manufacturing costs by optimizing assembly processes and material selection
- Improve testability to ensure seamless defect detection and long-term product reliability
Scalable Production: From Prototypes to High-Volume Manufacturing
At DCA Manufacturing, we offer PCB assembly solutions tailored to the needs of startups, mid-sized businesses, and large-scale enterprises. Our end-to-end production capabilities include:
- Quick-Turn Prototyping: Accelerated turnaround times for design validation and early-stage testing
- Low to High-Volume Manufacturing: Volume production ensuring seamless scalability and quality throughout the entire product lifecycle. With a highly skilled team, state-of-the-art production lines, and rigorous quality assurance processes, we provide reliable, cost-effective, and fully compliant PCB assemblies that drive innovation and performance across diverse applications
